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Industry Solution · Automotive / EV
Wiring Protection, EMC Countermeasures, and Heat Resistance Solutions for Automotive / EV
From high-voltage cable identification to EMC noise suppression and oil/heat resistance.
Addressing the harsh wiring environments specific to EVs and HVs.
Challenge
Are you facing these wiring challenges for automotive / EV?
EVs and HVs have extremely harsh wiring environments where batteries, inverters, and motors are densely packed, with high voltage, high current, and high-frequency noise coexisting. A wide range of demands, from identification and protection of high-voltage cables to heat and oil resistance, are simultaneously required.
1
EMC noise countermeasures for high-voltage around EV/HV batteries and inverters
2
Wiring protection in high-temperature and oil-resistant environments around engines and motors
3
Ensuring durability of vehicle wiring with high vibration and bending
Application
Primary applications in automotive / EV
High-voltage cable protection and identification between battery and inverter
Corrugated Tube DKT-OR (Orange · High-Voltage Identification Color)EMC-compliant fixing and waterproofing for battery boxes
EMC Cable GlandInsulation protection in high-temperature and oil-resistant environments around engines and motors
Oil- and Heat-Resistant Heat Shrink Tubing VLWiring protection around lamps and high-temperature areas
Heat-Resistant Glass Tube FLGL
Products
Recommended products for automotive / EV
Identification, Protection, Addresses Challenges ①③
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Corrugated Tube DKT-OR
Corresponds to the identification color (orange) for EV/HV high-voltage cables. Corrugated structure combines flexibility and durability.
EMC countermeasures, Addresses Challenge ①
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EMC Cable Gland
Cable gland with EMC shielding. Prevents high-voltage noise leakage and securely fixes and waterproofs panel penetrations.
Heat/Oil Resistance, Addresses Challenge ②
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Oil- and Heat-Resistant Heat Shrink Tubing VL
Supports oil and high-temperature environments around engines and motors. Ensures reliable insulation and protection of cables.
Heat Resistance, Addresses Challenge ②
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Heat-Resistant Glass Tube FLGL
High heat resistance due to glass fiber braiding. Reliably protects wiring around exhaust systems and high-temperature areas.
Field Voice
Wiring Challenges for Automotive / EV as Seen in the Field
For EV/HV applications, we're seeing an increasing demand for high-voltage EMC noise countermeasures around batteries and inverters. Additionally, there's a growing need for oil- and heat-resistant tubing and heat-resistant glass tubing for wiring protection in high-temperature and oil-exposed environments around engines and motors. Orange corrugated tubing has become an industry standard for identifying high-voltage EV cables, and DKT-OR supports these applications.
Denka Electron Sales Representative
Customer Voice
Customer Feedback
We were looking for a cable gland with EMC protection for securely connecting cables to EV battery boxes. We were impressed by the unique advantages of this product, such as its ring-type fixing with a large contact area, strong vibration resistance, and extensive track record with international automotive manufacturers, which led us to adopt it.
Automotive / EV Related Manufacturer Design Department
Contact us for automotive / EV wiring components
Tell us about your application and environment, and we'll suggest the optimal products. Feel free to request samples.
