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Industry Solution · Construction Machinery
Wiring Protection, Waterproofing, and Weather Resistance Solutions for Construction Machinery and Heavy Equipment
From hydraulic hose protection, heat resistance, and weather resistance to IoT noise countermeasures.
We address wiring challenges for construction machinery and heavy equipment operating in harsh outdoor environments.
Track Record
Key Adoption Achievements
Major Clients
Hydraulic Excavator Manufacturer A
Abrasion Resistant Cover
Construction Equipment Manufacturer B
Hydraulic Hose Cover
Heavy Equipment Manufacturer C
Heat Shrink Tubing / Noise Countermeasure Products
Industrial Machinery Manufacturer D
Heat Shrink Tubing
Special Vehicle Manufacturer E
Spiral Tubing
Challenge
Do you have these problems with wiring in construction machinery and heavy equipment?
Construction machinery and heavy equipment operate in extremely harsh outdoor environments with mud, dust, rain, oil, and UV rays, and have complex wiring structures with both hydraulic and electrical systems. They require both ease of installation/replacement on-site and high durability.
1
Hydraulic hoses and electrical wiring degrade and break due to exposure to mud, dust, and rain.
2
Wiring fixation and heat resistance measures in high-temperature environments around the engine.
3
Wiring abrasion and breakage due to severe vibration and bending during operation.
4
Degradation and breakage of cable ties in outdoor, cold, and salt-damaged environments.
5
Need for electromagnetic noise countermeasures due to the installation of IoT devices.
Application
Main Application Areas in Construction Machinery and Heavy Equipment
Hydraulic hose protection for hydraulic excavators and cranes
Hydraulic Hose Cover YHK / YHKMWiring fixation in high-temperature environments around the engine
Heat Resistant Cable Tie DK-EXH (Heat resistance 180°C)Noise countermeasures for IoT devices and control cables
Shielded Tube ATS (Post-installation compatible)Wiring fixation in outdoor, cold, and salt-damaged environments
Solar Band TDK (Weather resistant · Nylon 11)Waterproofing and fixation for control panel penetrations
Cable Gland (IP68/IP69K · CE compliant)
Products
Recommended Products for Construction Machinery and Heavy Equipment
Addresses Issue ①
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Hydraulic Hose Cover YHK / YHKM
30φ to 145φ always in stock. Excellent weather and durability with the same braiding method as fire hoses. Rupture pressure 65Mpa or more.
Addresses Issue ②
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Heat Resistant Cable Tie DK-EXH
Constant heat resistance 180°C. For wiring fixation in hot environments around engines. Stable quality using Nylon 46.
Addresses Issue ⑤
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Shielded Tube ATS
Can be installed after without cutting the cable. For EMC noise countermeasures in IoT devices and control systems.
Addresses Issue ④
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Solar Band TDK
Extremely weather resistant with Nylon 11. Ideal for harsh outdoor environments such as cold regions and salt-damaged areas.
CE・IP69K compliant
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Cable Gland
Achieves the highest waterproof and dustproof ratings of IP68/IP69K. UL, CE, RoHS, REACH compliant. Can propose compatible alternatives to other manufacturers' products.
Field Voice
Wiring Challenges in Construction Machinery and Heavy Equipment I've Seen in the Field
For construction machinery and heavy equipment used outdoors, there is a demand for covers to improve waterproofing and cable durability. Since the cables on construction machinery and heavy equipment are very long, we propose comprehensive measures for waterproofing, heat resistance, abrasion resistance, and noise, considering which parts of the cable are affected by the surrounding environment. We are also seeing an increasing demand for noise countermeasures for IoT devices.
Denka Electron, Managing Director
Customer Voice
Customer Feedback
As conventional nylon covers were not sufficiently abrasion resistant, we consulted Denka Electron, which has comprehensive abrasion resistance data and a wide variety of products. Their responsiveness, from cutting to the specified length in the drawings to providing inspection reports, was very smooth leading up to our adoption.
Construction Machinery Manufacturer Production Engineering Department
For wiring challenges in construction machinery and heavy equipment, please consult us first.
If you tell us your application and environment, we will propose the optimal products. Feel free to request samples.
